Crusader MP 5.0L Manual de servicio Pagina 3
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Table of Contents
TP-6104 11/01 Table of Contents
Caution Inside Front Cover.....................................................................
Introduction i..................................................................................
Cautions and Notices I.........................................................................
Fastener Tightening Specifications 6-1.........................................................
Engine Mechanical Specifications 6-3..........................................................
Sealers, Adhesives, and Lubricants 6-8.........................................................
Component Locator 6-9.......................................................................
Intake Manifold and Components 6-9.....................................................
Front of Engine 6-11....................................................................
Cylinder Head and Exhaust Manifold 6-12.................................................
Cylinder Block and Components 6-13.....................................................
Bottom of Engine 6-15..................................................................
Engine Identification 6-16...............................................................
Repair Instruction 6-17........................................................................
Draining Fluids and Oil Filter Removal 6-17................................................
Engine Flywheel Removal 6-18..........................................................
Exhaust Manifold Removal 6-19..........................................................
Oil Level Indicator and Tube Removal 6-20................................................
Water Pump Removal 6-20..............................................................
Crankshaft Balancer Removal 6-21.......................................................
Valve Rocker Arm Cover Removal 6-23...................................................
Distributor Removal 6-23................................................................
Intake Manifold Removal 6-24...........................................................
Valve Rocker Arm and Push Rod Removal 6-25............................................
Cylinder Head Removal 6-26............................................................
Valve Lifter Removal 6-29...............................................................
Oil Filter Adapter Removal 6-30..........................................................
Oil Pan Removal 6-31..................................................................
Oil Pump, Pump Screen, and Deflector Removal 6-32.......................................
Engine Front Cover Removal 6-32........................................................
Timing Chain and Sprockets Removal 6-33................................................
Camshaft Removal 6-35................................................................
Piston, Connecting Rod, and Bearing Removal 6-36........................................
Crankshaft Rear Oil Seal Removal 6-37...................................................
Crankshaft and Bearings Removal 6-38...................................................
Engine Block Plug Removal 6-39.........................................................
Inspection 6-43...............................................................................
Engine Block Cleaning and Inspection 6-43................................................
Cylinder Boring and Honing 6-44.........................................................
Boring Procedure 6-45..................................................................
Piston and Connecting Rod Disassemble 6-46.............................................
Piston, Connecting Rod, and Bearings Cleaning and Inspection 6-47..........................
Piston and Connecting Rod Assemble 6-49................................................
Crankshaft and Bearings Cleaning and Inspection 6-51.....................................
Measuring Crankshaft Bearing Clearances 6-55............................................
Measuring Connecting Rod Bearing Clearances 6-56.......................................
Crankshaft Balancer Cleaning and Inspection 6-65.........................................
Engine Flywheel Cleaning and Inspection 6-66.............................................
Camshaft and Bearings Cleaning and Inspection 6-67.......................................
Camshaft Bearing Removal 6-69.........................................................
Camshaft Bearing Installation 6-70.......................................................
Timing Chain and Sprockets Cleaning and Inspection 6-73..................................
Valve Rocker Arm and Push Rods Cleaning and Inspection 6-74.............................
Valve Lifters and Guides Cleaning and Inspection 6-75......................................
Cylinder Head Disassemble 6-76.........................................................
- Engine Model: 1
- Generator Models: 1
- 50 kW (5.0 L) 1
- 50/60 kW (5.7 L) 1
- Table of Contents 3
- Table of Contents, continued 4
- Introduction 5
- TP-6104 11/01ii Introduction 6
- SIE-ID = 784228 11
- SIE-ID = 784231 13
- SIE-ID = 378556 15
- Component Locator 17
- SIO-ID = 197523 19
- SIO-ID = 197712 20
- SIO-ID = 348439 21
- SIO-ID = 197524 23
- Engine Identification 24
- Repair Instructions 25
- Engine Flywheel Removal 26
- SIE-ID = 650059 27
- SIE-ID = 650060 27
- Water Pump Removal 28
- Distributor Removal 31
- Intake Manifold Removal 32
- SIE-ID = 66690 33
- Cylinder Head Removal - Left 34
- Cylinder Head Removal - Right 36
- J 3049-A 37
- Oil Pan Removal 39
- Engine Front Cover Removal 40
- J 5825-A 41
- Camshaft Removal 43
- SIE-ID = 24222 45
- SIE-ID = 69426 46
- Engine Block Plug Removal 47
- Cylinder Boring and Honing 52
- J 24086-C 54
- SIO-ID = 71607 57
- Inspection 59
- Micrometer Method 63
- Clearances – J 43690 Method 64
- Fastener Tightening 65
- Specifications 65
- Plastic Gage Method 71
- Fastener 72
- Tightening Specifications 72
- Camshaft Bearing Removal 77
- Camshaft Bearing Installation 78
- Cylinder Head Disassemble 84
- Grinding 87
- J 5802-01 89
- SIE-ID = 195354 90
- Cylinder Head Assemble 91
- SIO-ID = 411464 92
- Oil Pump Disassemble 93
- Oil Pump Assemble 95
- Cautions and Notices 102
- Fastener Notice 104
- SIE-ID = 784240 108
- Thread Repair 109
- Service Prior to Assembly 111
- J 36660-A 115
- Installation 118
- J 23523-F 129
- Valve Rocker Arm and Push Rod 136
- Valve Lash Adjustment 137
- Intake Manifold Installation 138
- Distributor Installation 140
- Valve Rocker Arm Cover 144
- Installation - Right 144
- Water Pump Installation 144
- Description and Operation 148
- New Product Information 149
- Lubrication Description 150
- Cleanliness and Care 151
- Replacing Engine Gaskets 151
- Assembling Components 152
- Sealant Types 152
- Aerobic Type Room Temperature 152
- Vulcanizing (RTV) Sealant 152
- Separating Parts 153
- Tools and Equipment 153
- Special Tools and Equipment 154
- 2002 - Unit Repair 157
- TP-6104 11/01a 160
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